Phosphoric acid, Wet-process acid. From a corrosion point of view, wet process phosphoric acid (WPA) is a rather complicated chemical. The reason is that it usually contains large amounts of impurities, some of which are activating and others will inhibit the corrosion process. The most detrimental impurities are hydrochloric and hydrofluoric and sulphuric acids, while ferric and aluminium ions are beneficial. The following four tables present corrosion test results performed in two series of synthetic wet process acids. In one of the series the detrimental impurities chloride and fluoride have been varied, while the content of the others, iron, aluminium and sulphuric acid, have been kept constant. In the other series the content of iron and aluminium was varied and all the others kept constant. The test acids also contained other compounds in constant quantities. There were: 54% P2O5 , 0.1% SiO2, 0.2% CaO and 0.7% MgO. Due to the rather complex nature of WPA corrosion, the data presented must be regarded as examples only. In critical applications it would therefore be well advised to get additional information from corrosion expertise. The necessary data to determine the risk for corrosion are the composition of the acid and the maximum operation temperature. Phosphoric acid. Synthetic WPA acid Constant concentrations: 1.0% Fe2O3, 1.0% Al2O3, 4.0% H2SO4

Phosphoric acid. Synthetic WPA acid
Conc.HF,%0.20.20.20.20.20.20.20.20.20.60.60.60.60.6
Conc.HCl,ppm200200200600600600100010001000200200200600600
Temp.°C3550853550853550853550853550
Grade or type of alloy:
Carbon steel
13 Cr
Alleima® 1802
Alleima® 3R12
Alleima® 3R600002002
18Cr13Ni3Mo 1)
00000000
17Cr14Ni4Mo 2)
Alleima® 2RK65 ('904L')00022000
Sanicro® 280
254 SMO00000000000
654 SMO
SAF™ 23042
SAF™ 22050000000000
SAF™ 25070
Titanium (CP Ti)

1) ASTM 317L, e.g. Alleima® 3R64
2) EN 1.4439, e.g. Alleima® 3R68

Phosphoric acid. Synthetic WPA acid
Conc.HF,%0.60.60.60.61.01.01.01.01.01.01.01.01.0
Conc.HCl,ppm600100010001000200200200600600600100010001000
Temp.°C85355085355085355085355085
Grade or type of alloy:
Carbon steel
13 Cr
Alleima® 1802
Alleima® 3R12
Alleima® 3R6022002222
18Cr13Ni3Mo 1)
0200002
17Cr14Ni4Mo 2)
Alleima® 2RK65 ('904L')22222
Sanicro® 2822
254 SMO0000000
654 SMO
SAF™ 230422
SAF™ 2205002000022
SAF™ 250722
Titanium (CP Ti)

1) ASTM 317L, e.g. Alleima® 3R64
2) EN 1.4439, e.g. Alleima® 3R68

Conc.Fe2O3%0.20.20.20.20.20.20.20.20.20.60.60.60.60.6
Conc.Al2O3%0.20.20.20.60.60.61.01.01.00.20.20.20.60.6
Temp. °C3550853550853550853550853550
Carbon steel
13 Cr
Alleima® 1802
Alleima® 3R12
Alleima® 3R60
18Cr13Ni3Mo 1)
17Cr14Ni4Mo 2)
Alleima® 2RK65 ('904L')2222
Sanicro® 2820221200
254 SMO222200
654 SMO
SAF™ 2304222
SAF™ 22052222222
SAF™ 2507200
Titanium (CP Ti)

1) ASTM 317L, e.g. Alleima® 3R64
2) EN 1.4439, e.g. Alleima® 3R68

Conc.Fe2O3,%0.60.60.60.61.01.01.01.01.01.01.01.01.0
Conc.Al2O3,%0.61.01.01.00.20.20.20.60.60.61.01.01.0
Temp.°C85355085355085355085355085
Carbon steel
13 Cr
Alleima® 1802
Alleima® 3R12
Alleima® 3R60
18Cr13Ni3Mo 1)
17Cr14Ni4Mo 2)
Alleima® 2RK65 ('904L')
Sanicro® 280000000000000
254 SMO0000000000000
654 SMO
SAF™ 2304222
SAF™ 220522222
SAF™ 2507222
Titanium (CP Ti)

1) ASTM 317L, e.g. Alleima® 3R64
2) EN 1.4439, e.g. Alleima® 3R68

Symbol clarification

These corrosion tables use a number of symbols, having the following meanings:

Symbol Description
0 Corrosion rate less than 0.1 mm/year. The material is corrosion proof.
1 Corrosion rate 0.1—1.0 mm/year. The material is not corrosion proof, but useful in certain cases.
2 Corrosion rate over 1.0 mm/year. Serious corrosion. The material is not usable.
p, P Risk (severe risk) of pitting and crevice corrosion.
c, C Risk (Severe risk) of crevice corrosion. Used when there is a risk of localised corrosion only if crevices are present. Under more severe conditions, when there is also a risk of pitting corrosion, the symbols p or P are used instead.
s, S Risk (Severe risk) of stress corrosion cracking.
ig Risk of intergranular corrosion.
BP Boiling solution.
ND No data. (Used only where there are no actual data to estimate the risk of localised corrosion instead of p or s).

Disclaimer: Laboratory tests are not strictly comparable with actual service conditions. Accordingly, Alleima makes no warranties, express or implied, and accept no liability, compensatory or consequential, for the performance of different materials in individual applications that may be based on the information provided in this publication.