Freeflex™ is a hardened and tempered martensitic stainless compressor valve steel alloyed with copper. The material is characterized by:
- Excellent combination of high strength and high ductility
- Extremely high fatigue strength under bending and impact stress
- Excellent surface finish
- Very high compressive residual surface stress
- Low level of non-metallic inclusions
- Very good wear resistance
Freeflex™ compressor valve steel has excellent dimensional tolerances and flatness.
Chemical composition (nominal)
- Flapper valves
- Reed valves
- Check valves
A good tumbling operation giving a round, smooth edge is necessary in order to minimize stress concentrations. Tumbling also increases the residual compressive surface stresses which gives a significant further improvement in fatigue properties.
Forms of supply
Conditions and forms of supply
Strip steel is supplied in labeled coils, or on labeled plastic spools, depending on weight and size. The label details the steel grade, heat, lot and coil number, and nominal size, allowing full material traceability. Material is protected against rust with oil.
Freeflex™ is supplied in standard thicknesses in accordance with the table. Customized thicknesses can be supplied on request.
Strip in standard thicknesses is stocked in widths up to 310 mm (12.2 in.), ready for slitting to the required width.
Edges are slit and deburred. Shaved edges can be supplied on request.
Maximum out-of-flatness across and along the strip is 0.20% of the nominal strip width.
Maximum surface roughness values, cut-off 0.25 mm (0.0098 in.), are shown in the table.
A small number of surface defects, such as pits and roll marks, with a depth or height of 2 µm (80 µin.) maximum is allowed for thicknesses up to 0.508 mm (0.020 inch) and 3 µm (120 µin.) maximum for thicker material. The maximum scratch depth allowed is as follows:
|Thickness||Max. allowed depth|
Out-of-straightness is defined as the maximum deviation from a straight-edge of a specified length. The following values apply:
|Strip width||Max. allowed deviation|
|Proof strength||Tensile strength||Elongation|
The values are valid for thicknesses up to 0.60 mm (0.024 inch). The manufacturing tolerance for tensile strength is ±60 MPa (±8.7 ksi).
Reversed bending fatigue (mean stress = 0)
The fatigue strength of Freeflex™ compressor valve steel in reversed bending is ±1100 MPa (±160 ksi) at a failure rate of 50%.
Fluctuating bending fatigue (minimum stress = 0)
Fluctuating bending fatigue strength for Freeflex™ has been calculated from reversed bending values at a 50% failure rate. Goodmans formula gives 712±712 MPa. Gerbers formula gives 888±888 MPa.
Comparison with other steel grades
Bending fatigue stress, MPa
Fluctuating tensile stress, MPa
Impact fatigue limit, indexed
Density, 7.7 g/cm3, 0.27 lb/in3