Sanicro® 69 is an austenitic nickel-chromium-iron alloy used primarily for steam generators in nuclear power plants (PWR). For this application it is used in the 'thermally treated' condition. This treatment results in chromium carbide precipitation at the grain boundaries but no significant chromium depletion. The grade has good structure stability and good weldability.
For the steam generator application the material is characterized by:
- Extremely high resistance against stress corrosion cracking in primary side PWR water conditions
- Improved pitting corrosion resistance in chloride containing solutions compared with Alloy 600
Sanicro® 69 is also characterized by:
- Good corrosion resistance in caustic environments
- Excellent performance in nitric acid solutions
- NC 30FE (RCCM)
Seamless condenser and heat exchanger tubes: ASTM B163
Seamless tube and pipe: ASTM B167
ASME Boiler and Pressure Vessel Code Case N-20 and N-474.
AFCEN RCCM M4105
For steam generator applications Sanicro® 69 is delivered to the most stringent individual specifications in order to assure maximum reliable performance in nuclear power plants.
Chemical composition (nominal)
Normally the Co-content is max 0.05%. Lower contents can be specified after agreement.
- Steam generators in nuclear power plants.
- Units in contact with nitric acid at elevated temperatures.
- Equipment requiring high resistance to oxidation, carburization and nitriding.
- Units exposed to caustic solutions at high temperature.
Stress corrosion cracking
The thermally treated condition of Sanicro® 69 is developed specifically to resist stress corrosion cracking in steam generator environment at nuclear power plants. This has been confirmed by laboratory stress corrosion cracking tests in pure water (less than 5 ppm oxygen, 4-5 ppm hydrogen added) at 365°C (690°F).
No stress corrosion cracking was developed in Sanicro® 69 during the entire test period of 33 000 hours. Alloy 600 started to crack after 200 hours.
Sanicro® 69 has good resistance to intergranular corrosion in both the thermally treated condition and the solution annealed condition. Typical corrosion rates in the Huey test (65% HNO3, 5 x 48h, ASTM A262 Practice C) are 0.06 mm/year (2.4 mpy).
The figure below shows a TTS diagram for a heat of Sanicro® 69 with 0.03% carbon tested in the Huey test. The initial material was annealed at 1040°C (1900°F), 20 min/WQ.
As can be seen there is a very narrow area where Sanicro® 69 shows some tendency for sensitization.
Sanicro® 69 and Alloy C-276 have been corrosion tested in 20% HNO3+ 4%HF at 65 °C (150 °F). Sanicro® 69 had a corrosion rate of 0.625 mm/year (24.6 mpy) while Alloy C-276 suffered a corrosion rate of 23.7 mm/year (933 mpy).
The excellent formability of Sanicro® 69 permits cold-bending to very small bending radii. Annealing is normally not necessary after cold-bending owing to the high stress corrosion cracking resistance for Sanicro® 69.
Sanicro® 69 is expanded into tube sheets in the same way as standard austenitic stainless steels.
Forms of supply
Seamless tube and pipe are supplied in the size range from 1/4" O.D. (6.35 mm) to 4" O.D. (101.6 mm) in wall thickness from 0.030" (0.9 mm) to 1" (25.4 mm).
Tube and pipe are delivered in the solution annealed and pickled condition.
PWR steam generator tubes are delivered in the bright annealed and thermally treated condition. The thermal treatment involves a treatment in vacuum furnace at about 720°C (1330°F) for normally 10 hours.
For steam generator application the tubes are delivered in the thermally treated conditions. This means exposure at about 720°C (1330°F) for normally 10 hours. Prior to the thermal treatment the tubes are solution annealed at approximately 1100 °C (2010°F) for some minutes.
For other applications the tubes are delivered in the solution annealed condition. If additional solution annealing is necessary after further processing the following procedure is recommended:
1050-1150°C (1920-2100°F), 1-10 minutes, rapid cooling in air or water.
The following two tables give general nominal values.
At 20°C (68°F)
1 MPa = 1N/mm2
a)Rp0.2 corresponds to 0.2% offset yield strength.
b) Based on L0 = 5.65 ÖS0 where L0 is the original gauge length and S0 the original cross-section area.
At high temperatures
|Temperature||Proof strength||Tensile Strength|
For steam generator tubing in the thermally treated condition the following higher proof strength values can be guaranteed.
Since Sanicro® 69 is a fully austenitic alloy it possesses good toughness down to -196°C (-320°F)
Density: 8.12 g/cm3; 0.293 lb/in3
Thermally Treated condition
|Temperature, °C||J/(kg °C)||Temperature, °F||Btu/(lb °F)|
|Temperature, °C||W/(m °C)||Temperature, °F||Btu/(ft h°F)|
|Temperature, °C||Per °C||Temperature, °F||Per °F|
1) Mean values (x10-6)
|Temperature, °C||MPa||Temperature, °F||ksi|
The weldability of Sanicro® 69 is good. Suitable methods of fusion welding are manual metal-arc welding (MMA/SMAW) and gas-shielded arc welding, with the TIG/GTAW method as first choice.
For Sanicro® 69, heat-input of <1.0 kJ/mm and interpass temperature of <100°C (210°F) are recommended. A string bead welding technique should be used.
Recommended filler metals
TIG/GTAW or MIG/GMAW welding
ISO 18274 S Ni 6052/AWS A5.14 ERNiCrFe-7 (e.g. Exaton Sanicro 68 HP)
ISO 14172 E Ni 6152/AWS A5.11 ENiCrFe-7 (e.g. Exaton Sanicro 69)
ISO 18274 S Ni 6043/AWS A5.14 ERNiCrFe-14 (e.g. Exaton Sanicro 69 HP) strip electrode is recommended for overlay welding of tube sheets and high-pressure vessels in cases where corrosion resistance, equal to that of Sanicro® 69, is required.